Institute for Transportation

About the research

In recent years, various proprietary bio–based fog sealers or rejuvenators have been introduced and marketed as potentially cost–effective and environmentally friendly alternatives to traditional petroleum–based sealers for preserving asphalt roads. The RePLAY Agricultural Oil Seal and Preservation Agent, as one such bio–based fog sealer, and its performance, has been evaluated on a 3.3–mile pilot testing section located in Clinton County, Iowa, for five consecutive years (i.e., summer 2016 through summer 2021). This study has important insights about RePLAY and its first–level field implementation in Iowa. However, further research is needed to identify the frequencies and benefits of the reapplication of RePLAY and further evaluate and validate its cost effectiveness. In addition, Clinton County has interested in evaluating the reapplication of RePLAY at the same project site for extending its use on other project sites. This research will be performed in response to such a research need and interest and will be achieved through the execution of the following primary tasks: (1) developing and executing a detailed field experimental plan, (2) evaluating and validating cost effectiveness, (3) executing subsequent technology transfer and information dissemination activities and developing implementation plans with recommendations, and (4) publishing final research project documents.

This research project will be highly helpful to the Iowa Department of Transportation and Iowa counties in better understanding the benefits of the reapplication of RePLAY while facilitating their decision making in selecting cost–effective application frequency options.

About the research

Iowa has three classes of public roads: state primary highways, county (secondary) roads, and city streets. Among these, Iowa county roads serve rural Iowa transport needs by assuring a public road connection (i.e., to local access roads) for serving as conduits that channel the flow of people and commodities to and from towns and terminals (i.e., farm-to-market roads). Many Iowa county pavement systems are multilayered structures that have experienced multiple cycles of construction and renewal that make it more complex to estimate pavement structures’ current structural capacities.

This study developed a Microsoft Excel macro and Visual Basic for Applications (VBA)-based automated Pavement Structural Analysis Tool (PSAT) with three analyzing options—asphalt concrete (AC) pavement systems with 1 to 10 layers on a (1) stabilized base, (2) granular base, and (3) stabilized base and granular base—to estimate the current structural capacities of in-service pavement systems by following consecutive sections within the user-friendly platform. To address this aim, a systematic approach to develop a highly realistic annotated synthetic database was created for use in artificial neural network (ANN)-based pavement response prediction models that required inputs of pavement materials and structural features and outputs of pavement responses, deflections, and strains at critical locations within the pavement structure. In addition, the equivalent layer theory (ELT) concept was integrated into the PSAT to simplify multilayered pavement systems into three-layered systems—an asphalt layer, a base layer, and a subgrade layer. Thus, it could make it easier for an Iowa county engineer to understand the current structural capacities of in-service county pavements. Mechanistic- and empirical-based approaches were also integrated into the tool to estimate the remaining service life (RSL) associated with two types of major failures for flexible pavements, namely fatigue and rutting failures, by relating pavement responses predicted by the ANN models through transfer functions. The PSAT is expected to be used as part of routine pavement analysis, design, and asset management practices for better prioritization and allocation of resources, as well as to support effective communication related to pavement needs both with the public and with elected officials.

About the research

Bridge decks are often the first bridge component requiring major repair or complete replacement. Since the early 2000’s, a new class of cement–based materials, known as ultra-high performance concrete (UHPC), has become available. UHPC is nearly impenetrable and has many other high–quality attributes. A bridge will soon be constructed that has a deck comprised of traditional concrete plus a UHPC overlay course. The objective of this study is to monitor and evaluate the construction of the two–course deck as well as the performance of the deck for 2 years post–construction. The study will consist of a literature review of two–course decks and UHPC overlay construction to determine best practices; field monitoring during construction to document construction quality; a laboratory investigation of the two–course deck system to assess its durability; load tests and field monitoring for 2 years; and service life and life–cycle cost analyses to compare the performance of the two–course deck system with that of more typical deck systems. The final deliverables will communicate the lessons learned from the project and provide guidance for future design, construction, and QA/QC practices regarding bridge deck construction using a UHPC top course.

About the research

Shrinkage and temperature forces are known to have short- and long-term effects on both the superstructures and substructures of bridges. In the substructure, such effects are more pronounced if frame piers are used, given their volumetric change is often restrained.

The main objective of this research was to investigate the forces developed in frame piers and their supporting foundations due to volumetric changes caused by thermal and shrinkage effects. For this purpose, a set of finite element (FE) models capable of simulating shrinkage strain, creep strain, thermal strain, strength development of concrete, and nonlinear behavior of concrete were developed and calibrated using experimental test results. Field data were then collected from bridges instrumented with vibrating wire strain gauges embedded in the frame piers at the time of construction. Further to obtaining firsthand information from the field, the FE models were validated using collected field data. Various frame pier geometries were then analyzed using the validated model to identify the most susceptible geometries.

The results of the study indicated that frame piers cast in Iowa on warm summer days, particularly in June and July, experience the most demand from temperature and shrinkage effects compared to frame piers cast at other times of the year. The most critical factors affecting frame pier susceptibility were found to be column stiffness, length of the cap beam, and flexural stiffness of the cap beam. Column stiffness was observed to be the most impactful factor on the susceptibility of frame piers to these effects. Basic susceptibility metrics, such as the length of the frame and the length-to-height ratio of the frame, were found to be not accurate enough to predict susceptibility, as accurate susceptibility metrics must account for column stiffness and column restraint factors. These results led to the development of two-dimensional linear elastic models that simplified the assessment process without losing accuracy. Overall, the requirements set by the Iowa DOT’s Bridge Design Manual were found to be adequate in capturing the performance of frame piers subjected to temperature and shrinkage forces.

About the research

Concrete diamond grinding on pavement projects generates a nonhazardous waste byproduct called concrete grinding residue (CGR). CGR has known cementitious characteristics that suggest a latent use as a soil-stabilizing amendment, especially for poor and problematic soils.

In this study, Western Iowa loess soil was amended with CGR and subjected to rainfall simulations and wind erosion tests to measure the erodibility of several soil mixtures. The results of the rainfall simulations showed that CGR-amended silty soil (loess) had only slightly different optimum moisture contents and maximum dry densities compared to untreated loess, while rainwater runoff samples of CGR-amended loess exhibited dramatically higher turbidity and total suspended solids. The results of the wind erosion tests showed that erosion was lower in more granular shoulder material and higher in shoulder material containing more organics. Wind erosion tests performed on CGR-amended Western Iowa loess showed modest improvement in this highly friable silty soil compared to untreated loess.

A field study conducted in Washington and Clinton Counties in Iowa compared CGR-stabilized and untreated sections to determine the effectiveness of CGR as a stabilizer for shoulder material. The CGR-stabilized sections in Washington County did not show significant improvement in strength, while the CGR-stabilized sections in Clinton County exhibited a 20% to 40% improvement in the composite elastic modulus and California bearing ratio values.

About the research

Fiber-reinforced concrete (FRC) has become more widely used in thin concrete overlays in recent years. It is well known that synthetic macro-fibers increase the fracture toughness and residual strength of concrete, which mitigates cracking and improves the fatigue life of concrete overlays. Some of the other benefits of fiber-reinforcement could further benefit the performance and service life of concrete overlays by improving joint behavior, load transfer, and pavement smoothness. However, the performance benefits of these mechanisms are not well-quantified and are not considered in current concrete overlay design procedures. This study will take comprehensive performance measurements at a number of FRC overlay test sections that have been built in Iowa in recent years. The analysis will provide more insight into the full benefits of fiber-reinforcement and how they impact design choices and overlay service life. With a more complete understanding of the performance benefits of using fibers in concrete overlays, agencies would be able to optimize their FRC overlay designs, better predict long-term performance, and use resources more efficiently for maintaining Iowa’s roadway network.

About the research

Each year a city public works focus group is convened the day before the spring conference of the Iowa Chapter of the American Public Works Association (APWA). Approximately five years ago, an idea was proposed at this focus group that responded to an identified need for more useful guidance related to the overall and elemental conversion of four-lane undivided roadway to three lanes (i.e., one lane in each direction and a two-way left-turn lane [TWLTL]). A literature review by the Iowa Department of Transportation (DOT) showed that a significant amount of material has been created on this subject. In fact, there has been so much documentation that it can be a challenge to practitioners. It was concluded by the project development team there was a need to combine this information in a more useful manner. The tasks in this project were designed to respond to this continuing need.

About the research

The Central Iowa Expo facility is located in Boone, Iowa. The Iowa DOT initiated a research project (IHRB Project TR-671) to implement foundation stabilization technologies (Phase I), construction of the pavement layers using intelligent compaction technology (Phase II), and non-destructive evaluation of pavement systems right after construction (Phase III).

Falling Weight Deflectometer (FWD) tests were performed on the pavement layer and ground penetrating radar tests were performed to evaluate thickness of the asphalt layer and moisture conditions of the base layer. This project includes an assessment of those tests.

About the research

Traffic signal structures are an integral part of the transportation infrastructure system, ensuring the safety of motorists and pedestrians. These structures, however, have been found to perform poorly due to fatigue-related issues in their connections. This mostly originates from the large-amplitude vibrations caused under galloping, vortex shedding, and natural wind and truck-induced gusts. The inherent dynamic properties of these structures, especially their low mechanical damping (0.1%-0.4%), is proven to be a key contributing factor, further exacerbating the fatigue-related issues. While most of investigations performed to date have been focused on the development of vibration mitigation strategies or the design of fatigue-rated connections, much less attention has been given to a more fundamental solution, stemming from the modification of the aerodynamic characteristics of this category of structures, addressing the issues at their roots.Considering the large number of traffic signal structures used for traffic control, their cost of repair and reinstallation can add up fast, while their potential failure can pose an immediate risk to the traveling public. This has led to a growing need to develop more cost-effective solutions to mitigate the large-amplitude vibrations of both new and existing traffic signal structures.

About the research

Changes in technology have an impact on standard practice, materials, and equipment. The traffic signal industry is constantly producing more energy-efficient and durable equipment, better communications, and more sophisticated detection and monitoring capabilities. Accordingly, this project provides an update to the traffic signal content within the Statewide Urban Design and Specifications (SUDAS) Design Manual and Standard Specifications.

This work was completed through a technical advisory committee with a variety of participants representing contractors, the Iowa Department of Transportation, cities, consultants, vendors, and university research and support staff.